Products
Aluminium melting induction furnace
Features
1. Overview: Why Choose an Aluminium Melting Induction Furnace?
Looking to boost efficiency while melting aluminum? Our Aluminium Melting Induction Furnace offers a breakthrough in energy-saving and performance for metal melting applications. With advanced electromagnetic induction resonance heating technology, this furnace ensures rapid heating, precise temperature control, and significantly reduced energy costs. It can melt one ton of aluminum with just 350 kWh of electricity and operates without a water-cooling system, instead relying on air-cooling for easier installation and maintenance. Whether your needs include a manual or electric tilting system, this furnace adapts to your requirements.
2. Key Features of the Aluminium Melting Induction Furnace
| Feature | Details |
|---|---|
| Electromagnetic Resonance Heating | Utilizes 90%+ energy efficiency by converting electrical energy directly into heat with minimal loss. |
| PID Precision Temperature Control | Regularly adjusts heating power to maintain a stable temperature with fluctuations as low as +/-1°C, ideal for high-precision applications. |
| Variable Frequency Start-Up Protection | Reduces inrush currents during startup, prolonging furnace and grid lifespan. |
| Rapid Heating Speed | Directly heats the crucible through eddy currents, accelerating melting times by 2-3 times compared to traditional furnaces. |
| Extended Crucible Life | Ensures uniform heating across the crucible, reducing thermal stress and extending its service life by over 50%. |
| User-Friendly and Highly Automated | Features a one-button operation, automatic control, and minimal training requirements for operators. |
3. How Does It Work? Understanding Electromagnetic Induction Resonance Heating
The Aluminium Melting Induction Furnace works on the principle of electromagnetic resonance. By using high-frequency alternating currents, this furnace generates an electromagnetic field that directly heats the crucible through induced eddy currents, ensuring efficient and uniform heating. This innovative technology minimizes heat loss common in traditional convection or conduction methods, achieving energy efficiency levels over 90%.
4. What Are the Advantages of Using Our Induction Furnace?
- Lower Energy Costs: Traditional melting methods require higher electricity consumption and cooling systems. In contrast, our furnace consumes only 350 kWh per ton of aluminum.
- No Water Cooling Needed: Air cooling is effective and simpler to install and maintain, lowering operational costs and reducing the chance of water-related failures.
- Precise Temperature Control: The PID system ensures minimal temperature fluctuations, making it ideal for precise alloy melting processes.
- Enhanced Productivity: Faster melting rates mean more efficient operations and higher output, ideal for businesses aiming to scale their production.
5. Parameter table
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
||||
|
300 KG |
60 KW |
2.5 H |
1.2 M |
||||
|
400 KG |
80 KW |
2.5 H |
1.3 M |
||||
|
500 KG |
100 KW |
2.5 H |
1.4 M |
||||
|
600 KG |
120 KW |
2.5 H |
1.5 M |
||||
|
800 KG |
160 KW |
2.5 H |
1.6 M |
||||
|
1000 KG |
200 KW |
3 H |
1.8 M |
||||
|
1500 KG |
300 KW |
3 H |
2 M |
||||
|
2000 KG |
400 KW |
3 H |
2.5 M |
||||
|
2500 KG |
450 KW |
4 H |
3 M |
||||
|
3000 KG |
500 KW |
4 H |
3.5 M |
6. Tailored Options for Different Needs
- Flexible Tilting Mechanism: Choose from manual or electric options for easy metal pouring, based on your operational requirements.
- Customized Capacity and Power Options: From 130 kg to 3000 kg capacity, our furnace range caters to varied production needs.
7. Frequently Asked Questions (FAQs)
Q1: Can the furnace be customized for specific site requirements?
A1: Absolutely! Our team specializes in designing custom furnaces tailored to your specific site, application needs, and installation conditions.
Q2: What maintenance does this furnace require?
A2: With fewer moving parts, our furnace requires less maintenance than traditional options. We also provide a maintenance checklist and periodic reminders to ensure optimal performance.
Q3: How do I request support after the warranty expires?
A3: Simply contact our customer service team. We provide fast response times, cost estimates, and detailed solutions.
8. Why Choose Us?
At [Your Company Name], we specialize in advanced melting solutions that set the industry standard. With a dedicated team, innovative technology, and a commitment to service, we aim to deliver the highest customer satisfaction worldwide. Contact us today to learn how we can help your business grow with our high-performance Aluminium Melting Induction Furnace.
