Products
Aluminum Induction Melting Furnace
Features
Product Outline
- Electromagnetic Induction Resonance Heating
- How does it work?
- Benefits: Reduced energy loss, high efficiency.
- Energy consumption comparison: Only 350 kWh to melt one ton of aluminum.
- PID Temperature Control System
- How PID works to maintain consistent temperatures.
- Advantages for high-precision heating in metal casting.
- Variable Frequency Start-Up
- Reduced power surges and longer equipment lifespan.
- Fast Heating and Extended Crucible Life
- Direct heating of the crucible via induction.
- Reduced thermal stress extends crucible life by over 50%.
- Simple Operation with High Automation
- One-touch operation and automation options.
- Minimal training required, reducing human error.
- Cooling System
- Air-cooling system for easy installation and reduced operational complexity.
- Available Tilting Options
- Electric or manual tilting mechanisms for versatile casting needs.
Why Choose Aluminum Induction Melting Furnace?
1. Electromagnetic Resonance Heating: Efficiency Redefined
How does our Aluminum Induction Melting Furnace achieve such high efficiency? Through electromagnetic resonance heating, the system directly converts electric power into heat without intermediary steps, achieving over 90% energy utilization. This technology eliminates the need for water cooling, opting for a robust air-cooling system that simplifies setup and maintenance. Imagine melting a ton of aluminum with only 350 kWh of power – that’s energy efficiency at its best!
2. Precision with PID Temperature Control
Precise temperature control is crucial in aluminum casting, and our furnace’s PID system excels here. The system continuously monitors and adjusts the temperature, ensuring consistency with minimal fluctuations. This stability is perfect for high-quality aluminum production, providing a reliable environment for producing consistent metal quality.
3. Advanced Variable Frequency Start-Up
Ever wondered how to extend the lifespan of your furnace and minimize grid impact? Our variable frequency start-up minimizes inrush current, protecting both the furnace components and your facility’s power network. The start-up process is smooth and safe, contributing to long-term cost savings by reducing wear and tear.
4. Rapid Heating and Longer Crucible Life
The furnace’s electromagnetic field induces eddy currents directly in the crucible, resulting in extremely fast heating without heat loss to intermediary media. Plus, this uniform heating extends the crucible’s lifespan by over 50%, making it a valuable investment for intensive casting operations.
5. User-Friendly and Automated Operation
Designed with user ease in mind, the Aluminum Induction Melting Furnace comes with automated controls and intuitive interfaces. One-touch operation and customizable settings reduce training requirements and ensure safe handling by operators. This design minimizes human intervention, reducing the risk of errors and enhancing productivity.
6. Efficient Cooling System
Air-cooled and water-free, the furnace eliminates the need for additional cooling infrastructure, streamlining setup and reducing maintenance. This air-cooling design is both effective and environmentally friendly.
Technical Specifications
| Capacity | Power | Melting Time | Diameter | Voltage | Frequency | Temperature | Cooling Method |
|---|---|---|---|---|---|---|---|
| 130 KG | 30 KW | 2 H | 1 M | 380V | 50-60 Hz | 20~1000°C | Air cooling |
| 200 KG | 40 KW | 2 H | 1.1 M | 380V | 50-60 Hz | 20~1000°C | Air cooling |
| 500 KG | 100 KW | 2.5 H | 1.4 M | 380V | 50-60 Hz | 20~1000°C | Air cooling |
| 1000 KG | 200 KW | 3 H | 1.8 M | 380V | 50-60 Hz | 20~1000°C | Air cooling |
| 2000 KG | 400 KW | 3 H | 2.5 M | 380V | 50-60 Hz | 20~1000°C | Air cooling |
FAQs: What Buyers Need to Know
1. What makes this furnace more energy-efficient than traditional options?
- Our furnace uses electromagnetic induction resonance heating, achieving over 90% efficiency by converting electric power directly to heat with minimal loss.
2. How does the air-cooling system benefit my operation?
- Unlike water-cooled systems, air cooling reduces the need for water infrastructure, making installation straightforward and minimizing maintenance.
3. Is there a tilting option available?
- Yes, we offer both electric and manual tilting mechanisms, providing flexibility for various casting processes.
4. How does PID control improve temperature stability?
- The PID system constantly monitors and adjusts temperature to ensure minimal fluctuation, which is essential for consistent aluminum quality.
Why Partner with Us?
Our commitment to innovation, quality, and customer satisfaction makes us the ideal partner for your casting equipment needs. With years of expertise in induction furnace technology, we offer:
- Tailored Solutions: Customized to meet specific needs for aluminum melting.
- High-Quality Standards: Each furnace undergoes strict quality checks before delivery.
- Responsive Support: From pre-sale consultation to lifetime after-sales service, we are here to ensure your success.
Ready to enhance your aluminum melting process? Contact us today to discuss how our Aluminum Induction Melting Furnace can elevate your production efficiency and quality.
