Features
Why Choose Our Die Casting Furnace?
The Die Casting Furnace offers advanced technology for precision melting, ideal for professional foundries seeking automation and energy efficiency. Its dual-cover design supports both aluminum feeding and robotic material extraction, boosting operational productivity. With features like electromagnetic induction resonance heating and precise PID control, it achieves high energy efficiency and consistent performance, making it an optimal choice for businesses focusing on quality and cost-effectiveness.
Electromagnetic resonance allows energy to convert directly into heat through resonance within the furnace, achieving over 90% energy efficiency by minimizing conductive and convective losses. This approach not only saves energy but also provides faster, more uniform heating, crucial for achieving consistent melting results across batches.
Equipped with PID (Proportional-Integral-Derivative) control, this system continually monitors furnace temperature and adjusts heating power to maintain a steady target. This method significantly reduces temperature fluctuations, ideal for high-precision heating applications where maintaining uniformity is essential.
Starting with variable frequency reduces the initial current impact, extending both the furnace's lifespan and protecting the power grid. This startup method enables smooth operation and reduces wear on components, which is especially valuable in high-production environments.
Aluminum Capacity | Power | Melting Time | Outer Diameter | Input Voltage | Frequency | Operating Temp. | Cooling |
---|---|---|---|---|---|---|---|
130 KG | 30 KW | 2 H | 1 M | 380V | 50-60 Hz | 20–1000 °C | Air |
200 KG | 40 KW | 2 H | 1.1 M | 380V | 50-60 Hz | 20–1000 °C | Air |
1000 KG | 200 KW | 3 H | 1.8 M | 380V | 50-60 Hz | 20–1000 °C | Air |
3000 KG | 500 KW | 4 H | 3.5 M | 380V | 50-60 Hz | 20–1000 °C | Air |
How does the dual-cover design improve automation?
One cover is specially designed for robotic arms, allowing for automated material extraction, while the opposite side facilitates aluminum feeding. This setup streamlines operations, reducing manual intervention and maximizing efficiency.
Using induction heating combined with variable frequency technology allows for quick heating with minimal energy waste. Our furnace minimizes heat loss, leading to substantial energy savings and reduced operational costs.
Electromagnetic resonance distributes heat uniformly within the crucible, reducing thermal stress and extending its lifespan by over 50%. This durability is crucial for foundries looking to maximize their investment over time.
Our company specializes in providing one-stop casting solutions tailored for professional buyers in the foundry industry. We offer comprehensive pre-sale, in-sale, and after-sale services, ensuring clients receive the best value. Our team brings extensive expertise to every project, offering custom recommendations, quality assurance, and continuous support to meet your operational needs.
Ready to enhance your foundry operations with a reliable Die Casting Furnace? Contact us today!