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Die casting furnace

Features

Our Die Casting Furnace is designed for high efficiency and precision in the die casting process, featuring advanced technology and user-friendly design. This furnace is equipped with two separate covers, ensuring optimal functionality in various stages of the casting process.


Product Detail

Product Tags

1. Overview

Why Choose Our Die Casting Furnace?
The Die Casting Furnace offers advanced technology for precision melting, ideal for professional foundries seeking automation and energy efficiency. Its dual-cover design supports both aluminum feeding and robotic material extraction, boosting operational productivity. With features like electromagnetic induction resonance heating and precise PID control, it achieves high energy efficiency and consistent performance, making it an optimal choice for businesses focusing on quality and cost-effectiveness.


2. Technology Insights

Electromagnetic Induction Resonance Heating: How Does It Work?

Electromagnetic resonance allows energy to convert directly into heat through resonance within the furnace, achieving over 90% energy efficiency by minimizing conductive and convective losses. This approach not only saves energy but also provides faster, more uniform heating, crucial for achieving consistent melting results across batches.

Precise Temperature Control with PID: What’s the Advantage?

Equipped with PID (Proportional-Integral-Derivative) control, this system continually monitors furnace temperature and adjusts heating power to maintain a steady target. This method significantly reduces temperature fluctuations, ideal for high-precision heating applications where maintaining uniformity is essential.

Variable Frequency Startup Protection: Why Is It Important?

Starting with variable frequency reduces the initial current impact, extending both the furnace's lifespan and protecting the power grid. This startup method enables smooth operation and reduces wear on components, which is especially valuable in high-production environments.


3. Product Specifications

Aluminum Capacity Power Melting Time Outer Diameter Input Voltage Frequency Operating Temp. Cooling
130 KG 30 KW 2 H 1 M 380V 50-60 Hz 20–1000 °C Air
200 KG 40 KW 2 H 1.1 M 380V 50-60 Hz 20–1000 °C Air
1000 KG 200 KW 3 H 1.8 M 380V 50-60 Hz 20–1000 °C Air
3000 KG 500 KW 4 H 3.5 M 380V 50-60 Hz 20–1000 °C Air

4. Application and Benefits

Enhanced Automation Compatibility

How does the dual-cover design improve automation?
One cover is specially designed for robotic arms, allowing for automated material extraction, while the opposite side facilitates aluminum feeding. This setup streamlines operations, reducing manual intervention and maximizing efficiency.

Energy Efficiency and Rapid Heating

Using induction heating combined with variable frequency technology allows for quick heating with minimal energy waste. Our furnace minimizes heat loss, leading to substantial energy savings and reduced operational costs.

Extended Crucible Life

Electromagnetic resonance distributes heat uniformly within the crucible, reducing thermal stress and extending its lifespan by over 50%. This durability is crucial for foundries looking to maximize their investment over time.


5. FAQs for Professional Buyers

  • What is the energy consumption for melting 1 ton of copper?
    Approximately 300 kWh of electricity is used to melt 1 ton of copper, delivering cost-effective operation.
  • Can the furnace handle both aluminum and copper?
    Yes, our Die Casting Furnace is suitable for multiple metals, including copper and aluminum, with temperature control up to 1300°C.
  • How does the furnace's variable frequency startup impact energy usage?
    It reduces energy spikes, prolongs component life, and supports smoother operation, ideal for high-demand environments.

6. Why Partner with Us?

Our company specializes in providing one-stop casting solutions tailored for professional buyers in the foundry industry. We offer comprehensive pre-sale, in-sale, and after-sale services, ensuring clients receive the best value. Our team brings extensive expertise to every project, offering custom recommendations, quality assurance, and continuous support to meet your operational needs.

Ready to enhance your foundry operations with a reliable Die Casting Furnace? Contact us today!


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