Products
Electric aluminium melting furnace
Features
Key Features and Benefits
1. Electromagnetic Induction Resonance Technology
- How does it work? Our Electric aluminium melting furnace uses electromagnetic resonance, which converts electrical energy directly into thermal energy, bypassing losses from conduction and convection. This method achieves an impressive energy efficiency rate of over 90%.
- Why does this matter? Reduced energy losses mean lower power consumption. For instance, melting one ton of aluminum requires only 350 kWh, saving substantial energy costs over time.
2. Advanced PID Temperature Control
- What does PID control do? The furnace is equipped with a PID control system that continuously monitors and adjusts heating output to maintain a steady temperature.
- Benefits: This results in minimal temperature fluctuations, ideal for applications requiring precise heat management. Compared to traditional electric furnaces, this feature ensures a tighter tolerance of ±1-2°C, supporting consistent product quality and reducing waste.
3. Variable Frequency Soft Start
- Purpose of Soft Start: Variable frequency technology minimizes startup current impact, protecting both the furnace and the electrical network, and extending the overall lifespan of the equipment.
- Added Value: This feature enhances durability and reduces maintenance costs, especially valuable in high-demand industrial environments.
4. Enhanced Heating Speed
- Why faster heating? The electromagnetic field produces eddy currents that directly heat the crucible, eliminating the need for intermediary heating media. This reduces the time needed to reach operating temperatures, increasing productivity.
- Impact: Higher throughput and quicker cycles lead to faster production times, allowing for efficient handling of large metal batches.
5. Extended Crucible Lifespan
- How is crucible longevity achieved? The uniform distribution of eddy currents reduces internal stress, leading to fewer temperature fluctuations within the crucible. This can extend the lifespan of the crucible by over 50%.
- Long-term Benefits: Lower replacement costs and reduced downtime for maintenance add value over the furnace's lifetime.
6. Air Cooling System
- Why air cooling? Our furnace uses a fan cooling system instead of a water cooling system, which simplifies installation and minimizes maintenance.
- Ease of Setup: Air cooling is not only more convenient but also cost-effective, requiring no additional water lines or cooling tanks.
Technical Specifications
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
||||
|
300 KG |
60 KW |
2.5 H |
1.2 M |
||||
|
400 KG |
80 KW |
2.5 H |
1.3 M |
||||
|
500 KG |
100 KW |
2.5 H |
1.4 M |
||||
|
600 KG |
120 KW |
2.5 H |
1.5 M |
||||
|
800 KG |
160 KW |
2.5 H |
1.6 M |
||||
|
1000 KG |
200 KW |
3 H |
1.8 M |
||||
|
1500 KG |
300 KW |
3 H |
2 M |
||||
|
2000 KG |
400 KW |
3 H |
2.5 M |
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|
2500 KG |
450 KW |
4 H |
3 M |
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|
3000 KG |
500 KW |
4 H |
3.5 M |
Applications & Use Cases
Our electric aluminium melting furnace is particularly suited for:
- Aluminum casting operations requiring high precision and efficiency.
- Metalworking industries that value low energy consumption and precise temperature control.
- Manufacturers handling medium to high-volume melting processes where fast heat-up times and minimal downtime are critical.
Installation & Operation Options
The furnace offers flexibility in operation with:
- Tilt-Pour Mechanism: Available with both electric and manual tilt options, providing seamless, controlled pouring.
- Easy Setup: With its air-cooling system, the furnace can be installed quickly, requiring no complex plumbing or cooling infrastructure.
FAQ
- How does the electric aluminium melting furnace compare to traditional models in energy efficiency?
- With an efficiency rating of over 90%, our furnace significantly reduces energy consumption. For example, it only takes 350 kWh to melt one ton of aluminum, a cost-saving advantage over standard furnaces.
- Is the air cooling system effective enough for continuous operation?
- Absolutely. The air cooling system is designed for continuous industrial use, minimizing maintenance needs and providing stable cooling without the complexities of water systems.
- What maintenance is required?
- Maintenance is minimal due to fewer moving parts, though regular checks are recommended. We provide a maintenance checklist and reminders to ensure longevity and optimal performance.
- Can the furnace be customized?
- Yes, we offer tailored solutions to fit specific installation requirements, application needs, and power capacities. Contact us for a custom quote within 24 hours.
Why Choose Us?
At [Your Company], we prioritize quality, innovation, and customer satisfaction. With years of experience in electric furnace technology, we’re committed to providing reliable and cost-effective solutions for our clients. Our dedication to high standards and tailored service means you receive an efficient, high-quality product designed to meet the needs of modern industry.
Ready to upgrade to an efficient, reliable, and durable electric aluminium melting furnace? Contact us today to learn more about how we can support your metal melting needs!
