Products
Electric copper melting furnace
Features
Introduction to Electric Copper Melting Furnace
Looking for a top-tier electric copper melting furnace that combines efficiency with precision? This state-of-the-art furnace is tailored for casting factory seeking reliable, high-performance equipment. Designed for ease of use, it operates with an innovative air-cooling system, eliminating the need for water cooling.
Core Advantages and Technology
1. Electromagnetic Resonance Heating: The Key to Efficiency
Why is electromagnetic resonance so powerful? This advanced technology converts electric energy directly into heat with over 90% efficiency, minimizing loss and achieving faster melting times. Whether you need to melt copper or aluminum, this furnace optimizes every kilowatt, saving time and reducing costs.
| Material | Power Consumption | Melting Speed |
|---|---|---|
| Copper | 300 kWh/Ton | 2-3hours |
| Aluminum | 350 kWh/Ton | 2-3huors |
2. PID Precise Temperature Control
Imagine setting the exact temperature you need, with the furnace adjusting automatically to maintain it. The PID control system monitors and regulates temperature, ensuring consistent results. This system not only saves energy but also protects the crucible, prolonging its lifespan by reducing thermal stress.
3. Variable Frequency Start Protection
Starting up with less impact on your electric grid, the furnace’s variable frequency start reduces the strain on both the furnace and your network. This feature also extends equipment lifespan, providing stable, smooth operation and fewer maintenance interruptions.
Application Range and Versatility
Our electric copper melting furnace serves multiple industries:
- Die Casting: Ideal for precision aluminum and copper casting.
- Automotive: Efficiently produces metal parts with consistent quality.
- Electronic Components: Melts copper and aluminum for detailed component casting.
Its modular design makes installation straightforward, with options for both manual and motorized tilt-pouring mechanisms. Adjusting for different production needs is simple, enhancing productivity and ease of use.
Energy Efficiency and Cost Savings
Why invest in an energy-efficient furnace? The high-frequency induction technology used in this furnace achieves significant energy savings, reaching melting temperatures up to 1300°C with minimal power. Compared to traditional furnaces, this model consumes up to 30% less energy and extends the lifespan of heating elements and crucibles, reducing total operational costs.
Detailed Product Features
| Feature | Description |
|---|---|
| Temperature Range | 20℃ - 1300℃ |
| Power Consumption | Copper: 300 kWh/Ton, Aluminum: 350 kWh/Ton |
| Air Cooling System | No water cooling required, reducing installation complexity |
| Variable Frequency Soft Start | Reduces impact on the electric grid, extending equipment lifespan |
| Easy Replacement | Simplified design allows quick replacement of heating elements and crucibles |
| Crucible Durability | 5-year lifespan for aluminum, 1-year for brass, thanks to uniform heat distribution |
| Precise PID Temperature Control | Minimizes fluctuations, ideal for precision heating |
| Modular Tilt-Pour Options | Choose between manual or motorized tilt for versatility |
FAQs
Q1: What are the energy savings like compared to traditional furnaces?
Our electric furnace can save up to 30% in energy costs due to its efficient resonance heating technology. For copper, it consumes only 300 kWh per ton and 350 kWh for aluminum.
Q2: Is water cooling necessary?
No, our furnace operates with an air-cooling system, making it both easier and less expensive to install and maintain.
Q3: What options are available for pouring mechanisms?
We offer both manual and motorized tilt-pouring options, allowing for flexibility based on your production requirements.
Q4: How precise is the temperature control?
With PID control, the temperature is consistently monitored and adjusted for accuracy, resulting in less than 1% fluctuation – perfect for high-precision applications.
Why Choose Us?
With years of experience in metal casting solutions, our company prioritizes quality and efficiency. Our products are engineered to boost productivity, reduce energy consumption, and enhance product life. Plus, our dedicated support team offers 24/7 assistance, ensuring seamless integration and operation of our furnaces in your production line.
Choose our Electric Copper Melting Furnace for a powerful, efficient, and professional solution.
