Products
Electric Copper Melting Furnace
Features
Core Technology: Electromagnetic Resonance Heating
What is Electromagnetic Resonance Heating?
At the heart of our Electric Copper Melting Furnace lies cutting-edge electromagnetic resonance heating. Unlike traditional methods, which rely on conduction and convection, this technology directly converts electrical energy into heat with minimal loss. With over 90% energy efficiency, this method ensures faster, uniform heating and superior energy utilization.
Why Choose Resonance Heating for Metal Casting?
This advanced heating method is perfect for melting high-density metals like copper, ensuring a smooth melt while reducing energy costs. And it’s not just for copper – the furnace performs equally well with aluminum, requiring only 350 kWh to melt a ton.
Precision Temperature Control with PID System
Maintaining temperature accuracy is crucial for high-quality casting. Our PID control system automatically adjusts heating power to ensure a stable temperature within a tight range. By constantly comparing furnace temperature with the target setting, the PID system achieves temperature accuracy within ±1-2°C. This precision helps reduce casting defects, ensuring consistent product quality across large production runs.
Energy Efficiency and Cooling System
One of the standout features of our Electric Copper Melting Furnace is its energy-efficient design.
| Metal | Energy Consumption per Ton | Cooling System |
|---|---|---|
| Copper | 300 kWh | Air Cooling |
| Aluminum | 350 kWh | Air Cooling |
Why Air Cooling?
Traditional furnaces often require a water cooling system, which can complicate installation and increase maintenance. Our furnace, however, utilizes air cooling technology, making installation simpler and reducing long-term operational costs. This system is designed to keep your operation streamlined, efficient, and hassle-free.
Versatile Tilting Options
This furnace also offers flexibility in material handling with electric and manual tilting mechanisms. The electric tilting feature allows for precise control, making it ideal for high-volume production, while the manual option provides a cost-effective alternative for smaller setups. Choose the tilting method that best suits your operation's scale and complexity.
Key Product Specifications
| Capacity (kg) | Power (kW) | Melting Time (hours) | Cooling Method | Input Voltage (V) | Frequency (Hz) |
|---|---|---|---|---|---|
| 130 | 30 | 2 | Air Cooling | 380 | 50-60 |
| 300 | 60 | 2.5 | Air Cooling | 380 | 50-60 |
| 1000 | 200 | 3 | Air Cooling | 380 | 50-60 |
| 2000 | 400 | 3 | Air Cooling | 380 | 50-60 |
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
||||
|
300 KG |
60 KW |
2.5 H |
1.2 M |
||||
|
400 KG |
80 KW |
2.5 H |
1.3 M |
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|
500 KG |
100 KW |
2.5 H |
1.4 M |
||||
|
600 KG |
120 KW |
2.5 H |
1.5 M |
||||
|
800 KG |
160 KW |
2.5 H |
1.6 M |
||||
|
1000 KG |
200 KW |
3 H |
1.8 M |
||||
|
1500 KG |
300 KW |
3 H |
2 M |
||||
|
2000 KG |
400 KW |
3 H |
2.5 M |
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|
2500 KG |
450 KW |
4 H |
3 M |
||||
|
3000 KG |
500 KW |
4 H |
3.5 M |
Why Choose Our Electric Copper Melting Furnace?
- Efficiency: With up to 90-95% melting efficiency, our furnace saves you energy, cutting costs by as much as 30% compared to traditional methods.
- Uniform Heating: Ensures better metal consistency, reducing porosity and enhancing product quality.
- Speed: Production times are significantly faster, making it ideal for high-demand operations.
- Low Maintenance: The air cooling system and reduced moving parts mean lower upkeep and fewer interruptions.
- Customizable Solutions: We tailor our designs to meet specific customer needs, ensuring seamless integration with your facility.
FAQs for B2B Buyers
1. Can I customize the furnace to my requirements?
Absolutely. We understand that each facility is unique. Our team will work with you to adapt the furnace to your specific needs, whether that involves installation location, space constraints, or production capacity.
2. How does this furnace’s maintenance compare to traditional models?
Our design minimizes moving parts, meaning less wear and fewer repairs. We also offer a comprehensive maintenance guide, and our support team can assist with regular maintenance reminders.
3. What if I need warranty service after the warranty period?
Simply reach out to our customer service team. We provide extended support and can offer cost-effective solutions for any repairs or maintenance needed after the initial warranty period.
Why Partner with Us?
With years of experience in the metal casting industry, our company combines trusted quality and reliable service with a commitment to innovation. We proudly serve customers worldwide and provide OEM options for well-known brands. Each furnace undergoes rigorous quality checks, ensuring a robust product ready to meet demanding industrial requirements.
Ready to upgrade your melting process? Contact us today and discover how our Electric Copper Melting Furnace can transform your operation.
