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Electric Furnace Melting

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Electric furnace melting has revolutionized the way industries handle metal. From small foundries to large-scale production plants, electric furnaces are rapidly becoming the go-to choice for efficient and precise melting. Why? Because they deliver consistent results, reduce energy waste, and offer more control over temperature than traditional methods.

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Electric furnace melting has revolutionized the way industries handle metal. From small foundries to large-scale production plants, electric furnaces are rapidly becoming the go-to choice for efficient and precise melting. Why? Because they deliver consistent results, reduce energy waste, and offer more control over temperature than traditional methods.

Consider this: modern electric furnaces can melt metals at temperatures over 1300°C while cutting energy consumption by up to 30%. That’s a game changer! In today’s competitive market, speed, efficiency, and precision are non-negotiable. With electric furnaces, you get all three. They're not just another tool—they're the heartbeat of advanced metal production.

But it’s not just about the heat. It’s about control. You want reliable, repeatable outcomes with every melt. You need equipment that’s both powerful and flexible. That’s where electric furnace melting shines. Let’s dig into why these systems are reshaping the future of metalworking, and how they can transform your operations today.

 

Product Features of Electric Furnace Melting:

  1. High Efficiency: Electric furnaces offer up to 30% more energy efficiency compared to traditional melting methods, reducing energy consumption and operating costs.
  2. Precise Temperature Control: Allows for accurate control of melting temperatures, often exceeding 1300°C, ensuring optimal melting conditions for a wide range of metals.
  3. Faster Melting Times: Significantly shorter melting cycles compared to fuel-based furnaces, boosting production rates and reducing downtime.
  4. Clean and Environmentally Friendly: Electric furnaces produce no direct emissions, making them a cleaner option with less environmental impact compared to fuel-based alternatives.
  5. Improved Safety: Automated systems and advanced monitoring reduce the risk of accidents, while the absence of open flames lowers the danger in the workplace.
  6. Flexibility: Suitable for a wide range of metals, including copper, aluminum, and steel, allowing for versatility in different applications.
  7. Minimal Maintenance: Fewer moving parts and less wear-and-tear mean electric furnaces require less maintenance and offer longer operational life.
  8. Consistent Results: Electric furnace technology ensures uniform heating, reducing the risk of impurities and guaranteeing consistent, high-quality output.
  9. Customizable Capacities: Available in various sizes and capacities to suit different industrial needs, from small foundries to large production facilities.
  10. User-Friendly Operation: Easy to use with modern digital interfaces, enabling smooth control and monitoring throughout the melting process.

 

Aluminum capacity

Power

Melting time

Outer diameter

Input voltage

Input frequency

Operating temperature

Cooling method

130 KG

30 KW

2 H

1 M

380V

50-60 HZ

20~1000 ℃

Air cooling

200 KG

40 KW

2 H

1.1 M

300 KG

60 KW

2.5 H

1.2 M

400 KG

80 KW

2.5 H

1.3 M

500 KG

100 KW

2.5 H

1.4 M

600 KG

120 KW

2.5 H

1.5 M

800 KG

160 KW

2.5 H

1.6 M

1000 KG

200 KW

3 H

1.8 M

1500 KG

300 KW

3 H

2 M

2000 KG

400 KW

3 H

2.5 M

2500 KG

450 KW

4 H

3 M

3000 KG

500 KW

4 H

3.5 M

A.Pre-sale service:

1. Based on customers’ specific requirements and needs, our experts will recommend the most suitable machine for them.

2. Our sales team will answer customers’ inquires and consultations, and help customers make informed decisions about their purchase.

3. We can offer sample testing support, which allows customers to see how our machines work and to assess their performance.

4. Customers are welcome to visit our factory.

B. In-sale service:

1. We strictly manufacture our machines according to relevant technical standards to ensure quality and performance.

2. Before delivery, we conduct run tests according to relevant equipment test run regulations to ensure that the machine is working properly.

3. We check machine quality strictly,  to ensure that it meets our high standards.

4. We deliver our machines on time to ensure that our customers receive their orders in a timely manner.

C. After-sale service:

1. We provide a 12-month warranty period for our machines.

2. Within the warranty period, we provide free replacement parts for any faults caused by non-artificial reasons or quality problems such as design, manufacture, or procedure.

3. If any major quality problems occur outside of the warranty period, we send maintenance technicians to provide visiting service and charge a favorable price.

4. We provide a lifetime favorable price for materials and spare parts used in system operation and equipment maintenance.


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