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150KW Furnace for melting 600KG copper

Short Description:

When you need to melt copper efficiently, every minute counts. The Furnace for Melting Copper delivers speed, precision, and unmatched energy savings. With its cutting-edge design, it melts one ton of copper with just 300 kWh of electricity—saving you up to 30% on energy costs. But that’s not all! This furnace is designed with a convenient tilting manipulator for easy material handling, ensuring a smooth workflow without interruptions.


Product Detail

FAQ

Product Tags

High-Efficiency Melting for Zinc/Aluminum/Copper

✅ 30% Power Savings | ✅ ≥90% Thermal Efficiency | ✅ Zero Maintenance

Technical Parameter

Power Range: 0-500KW adjustable

Melting Speed: 2.5-3 hours/per furnace

Temperature Range: 0-1200℃

Cooling System: Air-cooled, zero water consumption

Aluminium Capacity

 Power    

130 KG

30 KW

200 KG

40 KW

300 KG

60 KW

400 KG

80 KW

500 KG

100 KW

600 KG

120 KW

800 KG

160 KW

1000 KG

200 KW

1500 KG

300 KW

2000 KG

400 KW

2500 KG

450 KW

3000 KG

500 KW

 

Copper Capacity

   Power    

150 KG

30 KW

200 KG

40 KW

300 KG

60 KW

350 KG

80 KW

500 KG

100 KW

800 KG

160 KW

1000 KG

200 KW

1200 KG

220 KW

1400 KG

240 KW

1600 KG

260 KW

1800 KG

280 KW

 

Zinc Capacity

Power    

300 KG

30 KW

350 KG

40 KW

500 KG

60 KW

800 KG

80 KW

1000 KG

100 KW

1200 KG

110 KW

1400 KG

120 KW

1600 KG

140 KW

1800 KG

160 KW

 

Product Functions

Preset temperatures & timed start: Save costs with off-peak operation
Soft-start & frequency conversion: Automatic power adjustment
 Overheat protection: Auto shutdown extends coil life by 30%

Advantages of High-Frequency Induction Furnaces

High-Frequency Eddy Current Heating

  • High-frequency electromagnetic induction directly generates eddy currents in metals
  • Energy conversion efficiency >98%, no resistive heat loss

 

Self-Heating Crucible Technology

  • Electromagnetic field heats the crucible directly
  • Crucible lifespan ↑30%, maintenance costs ↓50%

 

PLC Intelligent Temperature Control

  • PID algorithm + multi-layer protection
  • Prevents metal overheating

 

Smart Power Management

  • Soft-start  protects power grid
  • Auto frequency conversion saves 15-20% energy
  • Solar-compatible 

 

Applications

Die Casting Factory

Die Casting of   

Zinc/Aluminum/Brass

Casting and Foundry Factory

Casting of Zinc/Aluminum/Brass/Copper

Scrap Metal Recycling Factory

Recycle of Zinc/Aluminum/Brass/Copper

Customer Pain Points

Resistance Furnace vs. Our High-Frequency Induction Furnace

Features Traditional Problems Our Solution
Crucible Efficiency Carbon buildup slows melting Self-heating crucible maintains efficiency
Heating Element Replace every 3-6 months   Copper coil lasts years
Energy Costs 15-20% annual increase 20% more efficient than resistance furnaces

.

.

Medium-Frequency Furnace vs. Our High-Frequency Induction Furnace

Feature Medium-Frequency Furnace Our Solutions
Cooling System Relies on complex water cooling, high maintenance Air cooling system, low maintenance
Temperature Control Rapid heating causes overburning of low-melt metals (e.g., Al, Cu), severe oxidation Auto-adjusts power near target temp to prevent overburning
Energy Efficiency High energy consumption, electricity costs dominate Saves 30% electric energy
Ease of Operation Requires skilled workers for manual control Fully automated PLC, one-touch operation, no skill dependency

Installation Guide

20-minute quick installation with complete support for seamless production setup

Why Choose Us

Whether you’re looking for faster melting times or lower maintenance, Our Furnace for melting copper for melting copper delivers both. Its fast melting speed and low-maintenance design keep your production lines moving while reducing downtime. Perfect for foundries and metal processing plants, it’s the smart choice for professionals who want efficiency without sacrificing quality.

Product Features:

  • Convenient Material Handling: Equipped with a manipulator for quick and safe material extraction.
  • Energy Efficiency: Saves up to 30% on energy consumption compared to traditional furnaces.
  • Fast Melting Speed: Melts one ton of copper with only 300 kWh, ensuring faster cycle times and increased production output.
  • Low Maintenance: Built for durability and minimal upkeep, reducing operational downtime.

Applications:

  • Copper Smelting: Perfect for melting copper in industrial settings, ensuring quick, efficient production.
  • Metal Foundries: Ideal for foundries requiring high efficiency and reliable operation.
  • Metal Recycling: Suitable for recycling copper and copper alloys, offering cost-effective melting solutions.

Product Advantages:

  • Energy Savings: Significantly reduces energy costs, making your operations more cost-effective.
  • Increased Efficiency: Faster melting means higher throughput and less waiting, increasing overall productivity.
  • Low Operational Costs: With low maintenance requirements and energy savings, this furnace helps cut down on long-term costs.
  • Reliable Performance: Designed to deliver consistent results with minimal interruptions, keeping your operations running smoothly.

If you’re in the market for a furnace for melting copper, this one packs a punch—combining energy efficiency, speed, and reliability into one powerful package

A.Pre-sale service:

1. Based on customers’ specific requirements and needs, our experts will recommend the most suitable machine for them.

2. Our sales team will answer customers’ inquires and consultations, and help customers make informed decisions about their purchase.

3. We can offer sample testing support, which allows customers to see how our machines work and to assess their performance.

4. Customers are welcome to visit our factory.

 

B. In-sale service:

1. We strictly manufacture our machines according to relevant technical standards to ensure quality and performance.

2. Before delivery, we conduct run tests according to relevant equipment test run regulations to ensure that the machine is working properly.

3. We check machine quality strictly,  to ensure that it meets our high standards.

4. We deliver our machines on time to ensure that our customers receive their orders in a timely manner.

C. After-sale service:

1. We provide a 12-month warranty period for our machines.

2. Within the warranty period, we provide free replacement parts for any faults caused by non-artificial reasons or quality problems such as design, manufacture, or procedure.

3. If any major quality problems occur outside of the warranty period, we send maintenance technicians to provide visiting service and charge a favorable price.

4. We provide a lifetime favorable price for materials and spare parts used in system operation and equipment maintenance.

5. In addition to these basic after-sale service requirements, we offer additional promises related to quality assurance and operation guarantee mechanisms.We constantly stick to the theory "Quality To start with, Prestige Supreme". We have been fully committed to offering our consumers with competitively priced quality products and solutions, prompt delivery and qualified service for Factory made hot-sale 10%off Industrial Electric Induction Melting Furnace for Copper Steel Gold Aluminum, If needed, welcome to create get hold of with us by our web page or telephone consultation, we're going to be delighted to provide you.

Factory made hot-sale China Furnace and Melting Furnace, With the intensified strength and more reliable credit, we've been here to serve our customers by providing the highest quality and service, and we sincerely appreciate your support. We are going to endeavor to maintain our great reputation as the best merchandise supplier in the world. If you have any questions or comments, you should contact with us freely.

A.Pre-sale service:

1. Based on customers’ specific requirements and needs, our experts will recommend the most suitable machine for them.

2. Our sales team will answer customers’ inquires and consultations, and help customers make informed decisions about their purchase.

3. We can offer sample testing support, which allows customers to see how our machines work and to assess their performance.

4. Customers are welcome to visit our factory.

B. In-sale service:

1. We strictly manufacture our machines according to relevant technical standards to ensure quality and performance.

2. Before delivery, we conduct run tests according to relevant equipment test run regulations to ensure that the machine is working properly.

3. We check machine quality strictly,  to ensure that it meets our high standards.

4. We deliver our machines on time to ensure that our customers receive their orders in a timely manner.

C. After-sale service:

1. We provide a 12-month warranty period for our machines.

2. Within the warranty period, we provide free replacement parts for any faults caused by non-artificial reasons or quality problems such as design, manufacture, or procedure.

3. If any major quality problems occur outside of the warranty period, we send maintenance technicians to provide visiting service and charge a favorable price.

4. We provide a lifetime favorable price for materials and spare parts used in system operation and equipment maintenance.

5. In addition to these basic after-sale service requirements, we offer additional promises related to quality assurance and operation guarantee mechanisms.We constantly stick to the theory "Quality To start with, Prestige Supreme". We have been fully committed to offering our consumers with competitively priced quality products and solutions, prompt delivery and qualified service for Factory made hot-sale 10%off Industrial Electric Induction Melting Furnace for Copper Steel Gold Aluminum, If needed, welcome to create get hold of with us by our web page or telephone consultation, we're going to be delighted to provide you.

Factory made hot-sale China Furnace and Melting Furnace, With the intensified strength and more reliable credit, we've been here to serve our customers by providing the highest quality and service, and we sincerely appreciate your support. We are going to endeavor to maintain our great reputation as the best merchandise supplier in the world. If you have any questions or comments, you should contact with us freely.

 

 

Frequently Asked Questions

Q1: How much energy can I save with an induction melting furnace?

Induction furnaces can reduce energy consumption by up to 30%, making them the go-to choice for cost-conscious manufacturers.

Q2: Is an induction melting furnace easy to maintain?

Yes! Induction furnaces require significantly less maintenance compared to traditional furnaces, saving you time and money.

Q3: What types of metals can be melted using an induction furnace?

Induction melting furnaces are versatile and can be used for melting ferrous and non-ferrous metals, including aluminum, copper, gold.

Q4: Can I customize my induction furnace?

Absolutely! We offer OEM services to tailor the furnace to your specific needs, including size, power capacity, and branding.

Our Team
No matter where your company is located, we are able to offer a professional team service within 48 hours. Our teams are always in high alert so your potential problems can be solved with military precision. Our employees are constantly educated so they are up to date with current market trends.


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