Products
Furnace for smelting
Features
Introduction: The Furnace for Smelting – Efficient and Reliable
What makes our Furnace for Smelting unique? This furnace incorporates electromagnetic induction resonance to deliver exceptional energy efficiency and precise heating. With this advanced heating technology, you achieve optimal melting without heat loss, enabling 90%+ energy utilization—significantly higher than conventional furnaces. For B2B buyers looking to boost productivity and reduce operating costs, this furnace is a reliable, powerful solution.
How Does Induction Resonance Heating Work?
Electromagnetic induction resonance technology works by directly converting electric energy into heat within the metal, without needing intermediate conduction. How does it compare to traditional methods?
- Higher Efficiency: Traditional furnaces lose energy through conduction and convection, while induction resonance heating directs energy precisely where it’s needed.
- Minimal Heat Loss: Energy transfers directly to the material, reaching high temperatures faster, with minimal fluctuation.
- Uniform Heating: Heat is evenly distributed, improving product quality and reducing the risk of defects or porosity.
By adopting this technology, users can experience up to 95% melting efficiency, reduce energy usage by as much as 30%, and achieve faster cycle times.
Top Features and Advantages
- Enhanced Melting Efficiency
Our furnace reaches up to 95% melting efficiency compared to the 50-75% of traditional electric furnaces, saving energy and cutting costs. - Faster Production
Induction heating cuts melting time by 2-3 times, enabling faster production cycles and shorter turnaround times. - Precise Temperature Control
Utilizing PID temperature control, the system monitors and adjusts in real-time, keeping the temperature variance within ±1-2°C, unlike traditional systems with ±5-10°C. This accuracy reduces scrap rates and enhances product consistency. - Durability and Lower Maintenance
With fewer moving parts, the furnace requires less upkeep, minimizing downtime. Electromagnetic induction also ensures uniform heat distribution, extending the life of the crucible by over 50%.
Technical Specifications at a Glance
| Capacity | Power | Melting Time | Outer Diameter | Input Voltage | Frequency | Operating Temperature | Cooling Method |
|---|---|---|---|---|---|---|---|
| 130 kg | 30 kW | 2 hours | 1 m | 380V | 50-60 Hz | 20-1000°C | Air cooling |
| 500 kg | 100 kW | 2.5 hours | 1.4 m | 380V | 50-60 Hz | 20-1000°C | Air cooling |
| 1500 kg | 300 kW | 3 hours | 2 m | 380V | 50-60 Hz | 20-1000°C | Air cooling |
For custom configurations, please contact our support team.
Frequently Asked Questions
- Can you customize this furnace to local conditions or specific needs?
Yes, we offer customized industrial furnaces that cater to unique installation needs, application requirements, and facility conditions. Our engineers are ready to provide effective solutions within 24 hours. - What are the maintenance requirements?
Unlike traditional furnaces, induction furnaces have fewer moving parts and require less maintenance. However, regular checks are recommended. We supply a detailed maintenance schedule and reminders to keep your equipment in top condition. - What’s included in the warranty, and what about post-warranty service?
Warranty covers parts and service support. After the warranty, we offer ongoing maintenance and repair options to keep your furnace operating smoothly.
Why Choose Us?
With years of expertise in induction furnace technology, our company designs furnaces that prioritize efficiency, durability, and ease of use. Whether you require a standard solution or a custom furnace tailored to specific materials or production volumes, we’re here to help. Reach out to learn how our Furnace for Smelting can enhance your operations and contribute to your business’s success.
