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Graphite Crucible for Gold Melting Silicon Carbide Bonding

Short Description:

In the metallurgical industry, precision, efficiency, and material purity are essential when working with precious metals like gold. Our Graphite Crucibles for Gold Melting are specifically designed to meet the stringent demands of gold melting processes, offering superior thermal conductivity, chemical stability, and durability that professionals require for high-performance casting operations.


Product Detail

FAQ

Product Tags

Faster Heat Conduction · Longer Service Life

Premium Thermal Shock Resistant Graphite Crucible

PRODUCT FEATURES

Rapid Melting

High thermal conductivity graphite material improves thermal efficiency by 30%, significantly reducing melting time.

graphite crucibles
graphite crucbiles

Superior Thermal Shock Resistance

Resin-bonded technology withstands rapid heating and cooling, allowing direct charging without cracking.

Exceptional Durability

High mechanical strength resists physical impact and chemical erosion for a longer service life.

grapthite crucibles

TECHNICAL SPECIFICATIONS

 

Graphite / % 41.49
SiC / % 45.16
B/C / % 4.85
Al₂O₃ / % 8.50
Bulk density / g·cm⁻³ 2.20
Apparent porosity / % 10.8
Crushing strength/ MPa (25℃) 28.4
Modulus of rupture/ MPa (25℃) 9.5
Fire resistance temperature/ ℃ >1680
Thermal shock resistance / Times 100

 

No Model H OD BD
RA100 100# 380 330 205
RA200H400 180# 400 400 230
RA200 200# 450 410 230
RA300 300# 450 450 230
RA350 349# 590 460 230
RA350H510 345# 510 460 230
RA400 400# 600 530 310
RA500 500# 660 530 310
RA600 501# 700 530 310
RA800 650# 800 570 330
RR351 351# 650 420 230

 

PROCESS FLOW

Precision Formulation

1. Precision Formulation

High-purity graphite + premium silicon carbide + proprietary binding agent.

.

Isostatic Pressing

2.Isostatic Pressing

Density up to 2.2g/cm³ | Wall thickness tolerance ±0.3m

.

High-Temperature Sintering

3.High-Temperature Sintering

SiC particle recrystallization forming 3D network structure

.

Rigorous Quality Inspection

5. Rigorous Quality Inspection

Unique tracking code for full lifecycle traceability

.

Surface Enhancement

4.  Surface Enhancement

Anti-oxidation coating → 3× improved corrosion resistance

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Safety Packaging

6. Safety Packaging

Shock-absorbent layer + Moisture barrier + Reinforced casing

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PRODUCT APPLICATION

Suitable for most non-ferrous metals

melting aluminium

Melt Aluminium

melting copper

Melt Copper

melting gold

Melt Gold

WHY CHOOSE US

Material Composition and Advantages

Our graphite crucibles are made from high-purity graphite, which offers unmatched properties for handling gold at high temperatures. The purity of the material ensures that no contamination occurs during the melting process, preserving the quality of the molten gold.

  • High-Purity Graphite (≥99%): The high-purity graphite material guarantees that there are no impurities introduced to the gold during melting, ensuring high-quality castings and consistent results.
  • Thermal Conductivity: Graphite’s excellent thermal conductivity ensures rapid and uniform heating, which is critical for melting gold efficiently and evenly, leading to shorter melt times and reduced energy consumption.
  • Thermal Shock Resistance: Thanks to graphite’s low coefficient of thermal expansion, our crucibles can endure rapid temperature changes without cracking or degrading, making them ideal for use in repetitive heating and cooling cycles common in gold refining operations.

High-Temperature Performance

Melting gold requires a crucible that can withstand extremely high temperatures. Our graphite crucibles are designed for use in environments where temperatures can reach up to 1700°C, providing a stable and reliable vessel for molten gold.

  • Melting Point of Gold (1064°C): Our crucibles are well-suited for consistently reaching and maintaining the temperatures required for gold melting, ensuring that the process is efficient and produces high-quality, defect-free molten gold.
  • Prolonged Service Life: The combination of thermal shock resistance and high thermal conductivity extends the service life of our graphite crucibles, making them more durable than many traditional materials used in gold melting.

Chemical Stability and Purity Maintenance

One of the primary concerns when melting gold is maintaining its purity, especially since contamination can devalue the metal. Our graphite crucibles offer exceptional chemical stability, ensuring that no reactions occur between the crucible and the molten gold.

  • Non-Reactive with Molten Gold: Graphite is chemically inert, meaning it will not react with gold, even at high temperatures. This prevents any chemical contamination during the melting process, ensuring the purity and quality of the gold remain intact.
  • Oxidation Resistance: To further protect against degradation, our crucibles can be coated with an anti-oxidation layer or used in an inert gas atmosphere to minimize oxidation at high temperatures, thus extending the crucible’s lifespan and maintaining its integrity.

Applications in Gold Melting and Refining

The Graphite Crucible for Gold Melting is widely used in various metallurgical and refining operations where gold is melted for casting, forming, and purification.

  • Gold Refining and Casting: Our crucibles are a preferred choice for professionals involved in gold refining, jewelry manufacturing, and other high-precision applications where purity and consistency are critical.
  • Laboratory and Industrial Use: Whether used in laboratories for small-scale gold analysis or in industrial-scale refining, these crucibles deliver consistent performance and reliability.

Key Features and Benefits for Metallurgical Professionals

  • Rapid Heating and Cooling: The high thermal conductivity of our graphite crucibles ensures fast heating to the melting point of gold, reducing the time and energy required for the melting process. The crucible can also handle quick cooling, which is important in production cycles.
  • Thermal Shock Resistance: The crucible’s ability to withstand abrupt temperature changes makes it a long-lasting and reliable choice for continuous melting and refining operations.
  • Exceptional Purity Control: Due to the non-reactive properties of graphite, the molten gold remains uncontaminated throughout the melting process, ensuring high-purity gold is produced, which is vital for refining, minting, and jewelry industries.
  • Long Service Life: Graphite crucibles are known for their durability. Their ability to withstand high temperatures and resist chemical degradation ensures they have a longer operational life compared to other crucible materials, making them a cost-effective option for metallurgical operations.
  • Energy-Efficient: The fast heat conduction of graphite minimizes the energy required to melt gold, offering significant savings in operational costs.

Design and Customization Options

Our graphite crucibles for gold melting come in a variety of sizes and configurations to suit different furnace types, from small laboratory furnaces to large industrial systems.

  • Smooth Interior Finish: The inner surface of the crucible is designed to be smooth and free of pores, which prevents molten gold from adhering to the crucible walls. This reduces material loss during pouring and ensures cleaner handling.
  • Customizable Dimensions: We offer both standard sizes and customized shapes to meet the specific requirements of different melting systems, including induction furnaces, gas furnaces, and electric resistance furnaces.

Induction Furnace Compatibility

Our graphite crucibles are particularly well-suited for use in induction furnaces, which are commonly used in gold melting operations due to their efficiency and precision. The high electrical conductivity of graphite ensures efficient energy transfer in induction systems, allowing for faster melt times and lower energy consumption.

  • Precise Temperature Control: Induction furnaces paired with our graphite crucibles provide accurate temperature regulation, which is critical when working with precious metals like gold. The rapid heating capability of graphite allows for precise control over the melting process.
  • Even Heat Distribution: Graphite’s high thermal conductivity ensures that heat is evenly distributed throughout the crucible, resulting in a homogeneous melt that minimizes the risk of temperature-related defects.

Why Choose Our Graphite Crucible for Gold Melting?

Our Graphite Crucibles are trusted by professionals in the gold refining and casting industries for their reliability, performance, and cost-efficiency. Here’s why our product stands out:

  • Consistent Quality: Every crucible is manufactured to the highest standards, ensuring consistent performance in demanding gold melting operations.
  • High-Purity Results: Our crucibles are designed to maintain the purity of molten gold, ensuring that your castings and refined products meet the strictest industry standards.
  • Cost-Effective Solution: With their long service life and energy-saving properties, these crucibles offer an economical option for metallurgical professionals who need reliable tools for gold melting and refining.
  • Versatile Applications: Suitable for both small-scale laboratory work and large industrial operations, our crucibles are versatile enough to meet the needs of a wide range of melting applications.
graphite crucibles

FAQS

Q1: Can The Crucible Cover reduce energy costs?
A: Absolutely! It reduces heat loss, cutting energy consumption by up to 30%.

Q2: What furnaces are compatible?
A: It’s versatile—suitable for induction, gas, and electric furnaces.

Q3: Is graphite silicon carbide safe for high temperatures?
A: Yes. Its thermal and chemical stability makes it perfect for extreme conditions.

 Q4: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q5: How to prevent crucible cracking?

Never charge cold material into a hot crucible (max ΔT < 400°C).

Cooling rate after melting < 200°C/hour.

Use dedicated crucible tongs (avoid mechanical impact).

Q6: What is the minimum order quantity (MOQ)?

Standard Models: 1 piece (samples available).

Custom Designs: 10 pieces (CAD drawings required).

Q7:How can we guarantee quality?

We guarantee quality through our process of always creating a pre-production sample before mass production and conducting a final inspection before shipment.

 Q8:What is your production capacity and delivery time?

Our production capacity and delivery time depend on the specific products and quantities ordered. We work closely with our customers to understand their needs and provide them with accurate delivery estimates.

 Q9:Is there a minimum purchase requirement I need to meet when ordering your products?

Our MOQ depends on the product, feel free to contact us for more.

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Testimonials

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