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Induction furnace for copper melting

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Induction furnace for copper melting

Induction Furnace for Copper Melting: The Efficient Solution for Precision and Speed

Key Features

Feature Description
Electromagnetic Resonance Utilizes the principle of electromagnetic resonance, allowing energy to directly and quickly convert to heat, avoiding losses from conduction and convection and reaching over 90% energy efficiency.
PID Temperature Control The PID control system regularly collects internal furnace temperature data and compares it to target settings. It adjusts heating output to maintain consistent, precise temperature, ideal for precise melting.
Variable Frequency Start The furnace uses variable frequency start to reduce inrush current, protecting both the equipment and power grid, extending their service life.
Fast Heating Electromagnetic fields generate eddy currents that directly heat the crucible, reducing heating time and eliminating the need for an intermediary conductor.
Long Crucible Life Electromagnetic resonance allows uniform eddy current distribution within the material, reducing thermal stress and extending crucible lifespan by over 50%.
Easy Automation Automatic temperature and timing systems allow for simple, one-button operation, high automation, minimal training, reduced human error, and increased production efficiency.

Applications of the Induction Furnace

  1. Copper Refining: Ideal for copper refineries to melt and purify copper, producing high-quality copper ingots or billets.
  2. Foundries: Essential for foundries casting copper-based products, including pipes, wires, and various industrial components.
  3. Copper Alloy Production: Widely applied in the manufacture of bronze, brass, and other copper alloys, where precise temperature control is essential.
  4. Electrical Manufacturing: Suitable for industries that require pure copper for high conductivity in electrical components and wiring.

Advantages of the Induction Furnace

Advantage Benefit
High Energy Efficiency The induction furnace's direct induction heating results in minimal heat loss, reducing energy consumption compared to traditional furnaces.
Environmentally Friendly Powered by electricity with no harmful emissions, this furnace aligns with environmental standards, supporting sustainable production.
Precision Alloy Control Precise temperature control makes it ideal for alloy production, ensuring accurate mixing without oxidation or contamination.
Improved Copper Quality Uniform heating minimizes oxidation, improving copper purity for casting applications.
Reduced Melting Time Induction technology shortens melting cycles, increasing productivity and meeting high-demand operational needs.
Low Maintenance With fewer moving parts, maintenance costs are lower, and the modular design makes parts replacement simple, reducing downtime during repairs.

Technical Specifications

Copper Capacity Power (KW) Melting Time (hrs) Outer Diameter (m) Voltage Frequency (Hz) Temperature Range (°C) Cooling Method
150 KG 30 2 1 380V 50-60 20-1300 Air cooling
200 KG 40 2 1 380V 50-60 20-1300 Air cooling
300 KG 60 2.5 1 380V 50-60 20-1300 Air cooling
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FAQ

  • What is the delivery time?
    Delivery is typically 7-30 days after payment.
  • How do you handle equipment failures?
    Our engineers can diagnose malfunctions based on descriptions, images, and videos, guiding replacements remotely or, if needed, traveling to the site for repairs.
  • What sets your induction furnace apart?
    We customize solutions to meet specific client needs, ensuring more stable, efficient equipment for maximized benefits.
  • Why is this induction furnace more reliable?
    With over 20 years of experience and multiple patents, we have developed a robust control and operational system.

Why Choose Us?

With decades of expertise in the induction furnace industry, we are dedicated to providing tailored solutions to meet the precise needs of professional B2B buyers. Our commitment to innovation, supported by patented technology, ensures each induction furnace is stable, efficient, and capable of maximizing your operational output. We prioritize quality, efficiency, and customer satisfaction to help you achieve long-term success in the copper melting industry.


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