Products
Induction heater melting aluminum
Features
1. Introduction to Induction Heating Technology
What Makes Induction Heating Ideal for Melting Aluminum?
Induction heating uses electromagnetic resonance to directly convert electrical energy to heat, eliminating the losses associated with conduction or convection. With this process, the furnace achieves over 90% energy efficiency—a significant leap compared to traditional methods. This makes it not only faster but also more economical for large-scale operations.
2. Key Features and Advantages
| Feature | Description |
|---|---|
| Electromagnetic Induction Heating | Achieves energy conversion efficiency over 90% by directly converting electrical energy into heat via electromagnetic resonance. |
| PID Precise Temperature Control | The PID system constantly monitors furnace temperature, automatically adjusting power to keep a stable temperature, ideal for precise metalwork. |
| Variable Frequency Startup | Reduces inrush current during startup, extending equipment life and minimizing electrical strain on facilities. |
| Air-Cooled System | No need for water cooling; equipped with a highly effective air cooling system, reducing setup complexity and maintenance. |
| Rapid Heating | The induction method creates eddy currents directly within the crucible, allowing for faster heat-up times and eliminating the need for a heat-transfer medium. |
| Extended Crucible Lifespan | Uniform heat distribution minimizes thermal stress, extending crucible life by 50% or more, reducing replacement costs. |
| Automated and User-Friendly | Easy one-touch operation and automation reduce manual intervention, enhancing safety and operational efficiency, even for less-experienced operators. |
|
Aluminum capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
130 KG |
30 KW |
2 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
200 KG |
40 KW |
2 H |
1.1 M |
||||
|
300 KG |
60 KW |
2.5 H |
1.2 M |
||||
|
400 KG |
80 KW |
2.5 H |
1.3 M |
||||
|
500 KG |
100 KW |
2.5 H |
1.4 M |
||||
|
600 KG |
120 KW |
2.5 H |
1.5 M |
||||
|
800 KG |
160 KW |
2.5 H |
1.6 M |
||||
|
1000 KG |
200 KW |
3 H |
1.8 M |
||||
|
1500 KG |
300 KW |
3 H |
2 M |
||||
|
2000 KG |
400 KW |
3 H |
2.5 M |
||||
|
2500 KG |
450 KW |
4 H |
3 M |
||||
|
3000 KG |
500 KW |
4 H |
3.5 M |
3. Technical Specifications Energy Efficiency
Our furnace is optimized for low energy consumption: melting one ton of aluminum requires only 350 kWh, a substantial saving compared to other methods. This translates into a more sustainable operation with reduced electricity costs over time.
Wondering How This Is Achieved?
- Induction Efficiency: The furnace uses electromagnetic resonance to achieve over 90% efficiency.
- Air Cooling: No complex water cooling system required; air cooling maintains operational efficiency while simplifying setup.
- Precision Power Control: The PID controller ensures no excess power is wasted by adjusting in real-time based on temperature needs.
5. FAQs
Q: How does this furnace compare to traditional electric furnaces in efficiency?
A: Traditional electric furnaces generally achieve around 50-75% efficiency, while our induction furnace exceeds 90%, resulting in up to 30% power savings.
Q: How difficult is it to maintain this induction furnace?
A: With fewer moving parts and no water-cooling requirements, maintenance is minimal. We provide a full maintenance guide and reminders, ensuring long-term efficiency.
Q: What temperature accuracy does the furnace provide?
A: The PID system maintains an accuracy of +/-1-2°C, much more precise than conventional furnaces with a tolerance of +/-5-10°C, ensuring consistent quality in metal casting.
Q: Can the furnace be customized for specific needs?
A: Yes, we offer custom solutions tailored to unique installation locations, specific aluminum capacities, and additional safety or operational features as required.
6. Why Choose Our Company?
With years of expertise in induction heating technology, we’re dedicated to providing top-tier products that outperform traditional furnaces in efficiency, precision, and durability. Our commitment to quality is evident in every aspect of our service—fast delivery, robust warranty, and exceptional after-sales support. Let us help you achieve higher productivity and energy savings with our cutting-edge induction furnaces.
Ready to see how our Induction Heater Melting Aluminum Furnace can elevate your casting process? Contact us today for a customized consultation!
