Induction Technology Corporation (RD), a provider of innovative products and services to the induction melting industry, has partnered with Ambrell, which has more than two decades of induction heating experience, to provide efficient induction melting systems based on the amount of material being processed. processed. Melt. This article describes various ITC melting systems using Ambrell induction power supplies.
The Melting System Selection Guide (Table 2) provides customers with guidance on selecting the appropriate system based on their material and melting speed
The furnace dimensions shown in the table above are typical dimensions for melting steel and may vary for melting other materials
The Micro Melt System comes with an overflow container, 4.4 cubic inch pan coil, lifting clamps and high temperature insulation
The Micro Melt Benchtop Melting System is suitable for melting scrap gold or silver, abrasives, files and files and can melt up to 15 oz. Get gold in 10 minutes. The multi-functional melting system features Ambrell’s 2.4kW EASYHEAT induction heating power supply, overflow container, high temperature insulation and lifting clamps. It can be used with ceramic, silicon carbide or graphite crucibles. ITC helps customers select the right melting crucible
EASYHEAT is a highly efficient solid state induction heating system that provides a compact, reliable and convenient solution for benchtop melting
The EASYHEAT 2.4 kW operates on single-phase 220 VAC and requires a one gallon per minute clean water supply for cooling, while the EASYHEAT 10 kW operates on three-phase 480 VAC or three-phase 220 VAC Three-phase 220 VAC clean water. In AC with a flow rate of 1.5 gallons per minute. Both EASYHEATs use MOSFETs to invert 60Hz AC power and are continuously tuned from 150kHz to 400kHz for improved heating efficiency
ITC manual cooker is used with EASYHEAT 10 kW. The furnace uses inner and outer crucibles to melt platinum. Shown with optional shielding gas (eg argon) accessories
The Mini Melt system is suitable for melting platinum, silver, gold, ferrous and non-ferrous metals. This versatile, compact and reliable system is compatible with ceramic, silicon carbide and graphite crucibles
The metal melting system features a simple spout tilt and pour mechanism that uses an 80-100 psi air-hydraulic assist system to facilitate casting. The compact Power Cube Nose Tilt ovens are available in capacities from 5 to 30 pounds and feature specially designed heavy-duty, high-conductivity coils. It is suitable for small-scale melting of steel and precious metals using silicon carbide, graphite, clay and ceramic crucibles
The 15kW EKOHEAT induction heating system uses IGBT to convert 60Hz AC power and continuously adjusts from 50kHz to 150kHz to improve melting efficiency. The EKOHEAT 15 kW operates on three-phase 480 VAC and requires water cooling
The ITC Power Cube stove is made of cast fireproof top and bottom blocks and cast aluminum side panels, making it durable. Thick-walled, high-conductivity copper coils are used to improve efficiency. It is available in 50, 100 or 150 lb sizes and comes with a 50 kW induction power supply depending on the amount of metal being melted. For tipping, it can be equipped with an overhead lift or a hydraulic tipping cylinder
The EKOHEAT 50kW Benchtop Induction Power Supply is available in models covering the frequency range of 1.5-150kHz and is suitable for a variety of melting configurations to suit different melting requirements. EKOHEAT operates on three-phase AC power lines ranging from 360 to 520 V, 50 or 60 Hz and requires water cooling
The Power Cube stove shown is a 500 lb. capacity model. ITC manufactures furnaces that are sized to suit customers’ smelting needs. Power Cube ovens are available in capacities ranging from 50 to 3,000 pounds
The 300 lb ITC Power Cube is a unique furnace designed for steelmaking applications at 125 kW. It is made from cast fireproof top and bottom blocks and cast aluminum side panels, making it durable. It uses thick-walled, high-conductivity copper coils for optimal efficiency. Can be equipped with overhead lift or hydraulic cylinder for tipping
EKOHEAT 125 and 250 kW dual tank induction power supplies are available with an operating frequency of 1 kHz or 3 kHz, depending on the molten metal load. The first compartment contains the power supply, and the second contains the additional furnace switch and resonant capacitor. EKOHEAT 125 and 250 kW operate from three-phase AC lines with a voltage of 360–520 V, a frequency of 50 or 60 Hz and require water cooling
The Power Cube shown is a 3,000 lb model and shows a platform that matches the customer’s smelter site
The 2000 lb Power Cube Furnace ITC is a typical furnace designed for steelmaking at 500 kW. Depending on the molten metal loading and mixing required, EKOHEAT 500 and 800 kW induction power supplies are available with an operating frequency of 1 kHz or 3 kHz. Two compartments contain the power supply, and the third compartment houses an additional furnace switch and a resonant capacitor. EKOHEAT 500 and 800 kW operate from three-phase AC lines with a voltage of 360–520 V, 50 or 60 Hz and require a water supply
Ambrell will advise ITC on the ideal furnace selection based on the customer’s smelting requirements. The company will provide power supply according to the melting rate and budget of the client. ITC also assists customers by providing suitable cooling systems for their smelting units
This information is derived from materials provided by Ambrell Induction Heating Solutions and has been reviewed and adapted
Ambrell Induction Heating Solutions. (February 14, 2023). Induction heating is used for melting. Azom. Retrieved July 25, 2024, from https://www.azom.com/article.aspx?ArticleID=8049
Ambrell Induction Heating Solutions. “Application of induction heated melting.” Azom. July 25, 2024
Ambrell Induction Heating Solutions. “Application of induction heated melting.” Azom. https://www.azom.com/article.aspx?ArticleID=8049. (Accessed July 25, 2024)
Ambrell Induction Heating Solutions. 2023. Applications of heated induction melting. AZoM, accessed July 25, 2024, https://www.azom.com/article.aspx?ArticleID=8049
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Jul-25-2024
