Products
Zinc melting furnace
Features
1. Applications of the Zinc Melting Furnace
Our zinc melting furnace is engineered to suit a variety of applications, enhancing productivity and quality in metalworking environments:
- Die Casting: Ensures stable melts for zinc alloy casting in automotive and electronics industries.
- Scrap Metal Recycling: Efficiently melts scrap zinc, copper, aluminum, and iron, optimizing metal recovery.
- Electroplating: Provides pure, uniform zinc melts for high-quality electroplating applications.
2. Key Advantages and Features
Our zinc melting furnace combines advanced technology with practical features, delivering both performance and reliability.
| Feature | Description |
|---|---|
| Energy Saving | Consumes up to 50% less energy than resistance furnaces and 60% less than diesel/natural gas options. |
| Fast Melting Speed | Reaches desired temperatures quickly, increasing production efficiency and reducing downtime. |
| Accurate Temperature Control | Digital PID system offers precise temperature control, enhancing product quality and reducing waste. |
| Excellent Insulation | Requires only 3 kWh/hour to maintain insulation, minimizing energy loss and environmental impact. |
| Environmental Protection | Produces no dust, fumes, or noise, ensuring a cleaner workplace. |
| Reduced Zinc Dross | Uniform heating reduces zinc dross by approximately one-third compared to other methods, improving material use. |
| Purer Zinc Liquid | Stable heating prevents liquid agitation, resulting in purer zinc and reduced oxidation. |
3. Technical Specifications
| Specification | Details |
|---|---|
| Heating Method | Electromagnetic resonance technology |
| Temperature Range | Up to 1200°C with ±1°C precision |
| Temperature Control | Digital PID system with real-time adjustments |
| Insulation Material | High-temperature-resistant aluminum silicate |
| Energy Efficiency | Reduces energy consumption by 50-60% compared to traditional furnaces |
| Safety Systems | Includes leakage, short-circuit, overload, and over-temperature protection |
4. Customization Options
We offer custom configurations to ensure our furnace meets your specific production needs:
- Crucible Options: Select from various materials to suit melting requirements.
- Dimensions and Capacity: Adjust internal chamber dimensions based on production volumes.
- Heating Power: Customizable to accommodate different energy needs, ensuring efficiency for any scale of operation.
5. Frequently Asked Questions (FAQ)
Q1: How much energy can I save with this furnace?
A1: This furnace consumes up to 50% less energy than resistance furnaces and up to 60% less than diesel or natural gas options, significantly reducing operational costs.
Q2: What materials can this furnace melt?
A2: Besides zinc, it can also melt scrap metals, copper, aluminum, and iron, making it versatile for various industries.
Q3: How does the temperature control system work?
A3: Our furnace features a digital PID system with microcomputer display, allowing for accurate and stable temperature control within ±1°C.
Q4: Is the furnace eco-friendly?
A4: Yes, it operates quietly and produces no dust, fumes, or pollutants, ensuring a clean, eco-friendly production environment.
Q5: Can I customize the furnace to meet specific requirements?
A5: Absolutely! Our engineers can customize dimensions, materials, and heating power based on your operational needs.
6. Why Choose Us as Your Zinc Melting Furnace Supplier?
Our company specializes in delivering innovative, energy-efficient melting solutions for the metal casting industry. With extensive expertise and a commitment to quality, we prioritize customer satisfaction through tailored solutions, precise temperature control, and sustainable design. Partner with us to ensure top performance and reliability in every batch.
Interested in exploring more? Contact us to discuss how our zinc melting furnace can elevate your production process!
Technical Specification
|
Zinc capacity |
Power |
Melting time |
Outer diameter |
Input voltage |
Input frequency |
Operating temperature |
Cooling method |
|
|
300 KG |
30 KW |
2.5 H |
1 M |
380V |
50-60 HZ |
20~1000 ℃ |
Air cooling |
|
|
350 KG |
40 KW |
2.5 H |
1 M |
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|
500 KG |
60 KW |
2.5 H |
1.1 M |
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|
800 KG |
80 KW |
2.5 H |
1.2 M |
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|
1000 KG |
100 KW |
2.5 H |
1.3 M |
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|
1200 KG |
110 KW |
2.5 H |
1.4 M |
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|
1400 KG |
120 KW |
3 H |
1.5 M |
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|
1600 KG |
140 KW |
3.5 H |
1.6 M |
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|
1800 KG |
160 KW |
4 H |
1.8 M |
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